2500kva Dry Type Isolation Transformer
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2500kva Dry Type Isolation Transformer

Product: SCB18 Series 2.5 MVA Dry Type Transformer
Rated Power: Up to 6300kVA (Customized)
Primary Voltage: 6kV, 6.3kV, 6.6kV, 10kV, 10.5kV, 11kV, 20kV, 22kV (Customized)
Secondary Voltage: 0.48kV, 0.63kV, (Customized)
Tap Range: ±2×2.5%, ±5% (Customized)
Vector Group: Dyn11, Yyn0 (Customized)
Frequency: 50Hz, 60Hz (Customized)
Phase: 3 phase
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Product Introduction

Zhejiang Tianrun Electric Co., Ltd. is one of the leading manufacturers and suppliers of 2500kva dry type isolation transformer in China. We are committed to providing high quality customized products with competitive price. We warmly welcome you to buy bulk advanced 2500kva dry type isolation transformer from our factory. Also, quotation is available.

 

Product Overview

 

The SCB18 is a 2.5 MVA dry type transformer with high efficiency silicon steel dry-type transformer, compliant with top-tier IEC international energy efficiency and safety standards. This product utilizes low-loss silicon steel and an optimized core structure design, reducing no-load loss to an industry-leading level. Its compact winding process achieves a low discharge rate. It is maintenance-free, with strong overload and short-circuit withstand capability and high reliability. Featuring energy-efficient design across all operating conditions, it is a benchmark power project for global low-carbon demonstration programs.

IMG20250701145912

 

Outstanding Operational Features

Maintenance-Free Design

Eliminates the need for regular maintenance, significantly reduces subsequent operating costs, minimizes labor requirements, and enhances user convenience.

Low Energy Consumption and Low Noise Level

An optimized design minimizes partial discharge, reducing power consumption; the low noise level makes it suitable for applications with stringent noise control requirements.

Strong Adaptability to Harsh Environments

Features exceptional resistance to high humidity and temperature, enabling stable operation in challenging environments such as humid or high-temperature conditions; additionally, it incorporates fire and explosion protection to eliminate fire and explosion risks at the source, thereby enhancing operational safety.

High-Efficiency Heat Dissipation and Overload Capability

Superior heat dissipation capacity allows for increased capacity operation under forced air cooling conditions, enabling flexible adjustment based on load demands and improving operational flexibility; the application of the vacuum pressure casting process further enhances overload performance.

 

Enhanced Structural Design

Outstanding short-circuit withstand capability

The coil is reinforced using a fiber mesh plate, significantly improving its resistance to sudden short circuits and extending the equipment's service life; the secondary winding is wound with copper foil, optimizing both electrical conductivity and structural stability.

Excellent insulation and crack resistance

The vacuum pressure casting process effectively enhances the product's lightning impulse withstand voltage and short-circuit resistance; the high thermal expansion coefficient match between the encapsulating resin and the copper conductor fundamentally ensures the product's crack resistance, preventing structural damage caused by temperature variations.

 

Meaning of product model

 

product-888-805

Note: More technical parameters of the transformer can not be reflected in the model, more information is required to check the technical parameters.

 

Product Parameter

 

Technical Parameter Table of 6kV, 10kV 30kVA ~ 2500kVA Non-exciting Voltage Regulating Distribution Transformer

Rated capacity (KVA)

Voltage combination and tap range

Vector group

No-load loss (W)

Load loss (120℃)

No-load current (%)

Short-circuit impedance (%)

High voltage (KV)

High voltage tap range (%)

Low voltage (KV)

30

6

6.3

6.6

10

10.5

11

20

22

±5%,

±2x2.5%

0.4

Dyn11

Yyn0

105

640

2.0

4.0

50

155

900

2.0

80

210

1240

1.5

100

230

1415

1.5

125

270

1665

1.3

160

310

1915

1.3

200

360

2275

1.1

250

415

2485

1.1

315

510

3125

1.0

400

570

3590

1.0

500

670

4390

1.0

630

775

5290

0.85

6.0

630

750

5365

0.85

800

875

6265

0.85

1000

1020

7315

0.85

1250

1205

8720

0.85

1600

1415

10555

0.85

2000

1760

13005

0.70

2500

2080

15445

0.70

Note: The technical parameters of our transformers are for reference only. Customized solutions are available, with specifications adjustable according to project‑specific requirements.

 

Operating Environmental Conditions

 

Name

Unit

Project needs value

Ambient temperature

Maximum daily temperature

℃

40

Minimum daily temperature

-25

Maximum diurnal temperature range

K

25

Average temperature in hottest month

℃

30 (or provided by the project unit)

Maximum annual average temperature

20 (or provided by the project unit)

Humidity

Average daily relative humidity

%

≤95

Average monthly relative humidity

≤90

Height

m

≤1000

Intensity of solar radiation

W/cm2

0.1

Maximum ice thickness

mm

20

The average maximum wind speed at 10m above the ground for 10 minutes

m/s

35

Seismic fortification capability

Ground level acceleration

m/s2

3

Installation site (indoor/outdoor)

 

Confirm with project unit before supply

Atmospheric corrosivity levels (C1/C2/C3/C4/C5/CX)

 

Confirm with project unit before supply

 

Widely applicable scenarios

 

  • Civil and public facilities: Suitable for locations with stringent safety and stability requirements, such as high-rise buildings, airports, railway stations, ports, subways, hospitals, and densely populated residential areas.
  • Industrial and specialized applications: Can be deployed in complex environments with rigorous equipment performance requirements - such as power plants, petrochemical facilities, and nuclear power plants - demonstrating exceptional environmental adaptability.

 

Proccess of Transformer

 

1-Wirewound winding of transfomer

1-Wire‑wound winding of transfomer

2-Foilwound winding of transfomer

2-Foil‑wound winding of transfomer

3-Vacuum casting of transformer

3-Vacuum casting of transformer

4-Epoxy resin casting of transfomer

4-Epoxy resin casting of transfomer

5-Coil assembling over core

5-Coil assembling over core

6-HV porcelain bushings of oil immersed transformer

6-HV porcelain bushings of oil immersed transformer

7-Lead insulation taping and welding of transfomer

7-Lead insulation taping and welding of transfomer

8-Vacuum oil filling of transformer

8-Vacuum oil filling of transformer

9-Tank sealing of transformer

9-Tank sealing of transformer

 

Testing of Transformer

 

1-Measurement of winding resistance testing of transformer

1-Measurement of winding resistance testing of transformer

2-Measurement of voltage ratio and check of phase displacement testing of transformer

2-Measurement of voltage ratio and check of phase displacement testing of transformer

3-Separatesource AC withstand voltage testing of transformer

3-Separate‑source AC withstand voltage testing of transformer

4-Measurement of noload loss and noload current of transformer

4-Measurement of no‑load loss and no‑load current of transformer

5-Measurement of shortcircuit impedance and load loss of transformer

5-Measurement of short‑circuit impedance and load loss of transformer

6-No load loss and no load current testing of transformer

6-No load loss and no load current testing of transformer

7-Temperaturerise test of transformer

7-Temperature‑rise test of transformer

8-Partial discharge measurement of transformer

8-Partial‑discharge measurement of transformer

9-Winding ressitant and voltage ratio testing of transformer

9-Winding ressitant and voltage ratio testing of transformer

 

FAQ

 

Q1: What is another name for a dry-type transformer?

A: A dry-type transformer is also commonly called a cast-resin transformer when its windings are encapsulated in epoxy resin, or more generally an air-cooled transformer since it relies on air rather than oil for cooling.

Q2: What are the parts of a dry type transformer?

A: Core - laminated silicon steel sheets that carry the magnetic flux
HV winding - high-voltage coil, usually cast in epoxy resin
LV winding - low-voltage coil, usually copper or aluminum foil
Clamping frame - steel structure that holds the core and coils together
Tap changer - off-circuit switch for adjusting output voltage
Temperature sensors & controller - monitor winding temperature and trigger alarms or fans
Cooling fans - optional, for forced-air cooling
Terminal blocks / bushings - HV and LV electrical connections
Enclosure - optional protective housing with IP rating
Base frame - mounting base for installation

Q3: What are the signs that a transformer is going bad?

A: Common warning signs that a dry-type transformer is failing include:
Abnormal noise - louder or irregular humming, cracking or buzzing sounds beyond the normal steady hum
Overheating - temperature controller alarms or trips, winding temperature consistently higher than normal
Burning smell - acrid or burnt odor from overheated insulation
Visible damage - cracks, discoloration or bulging on the epoxy resin cast coils
Inceased vibration - more mechanical vibration than usual during operation
Unstable output - fluctuating secondary voltage or unexpected voltage drops
Frequent fan cycling - cooling fans turning on more often than normal, indicating rising temperatures
Discharge traces - visible tracking or carbon marks on insulation surfaces

 

The difference between dry-type transformers SCB18 series and SCB14 series

 

SCB14 Three-Phase Resin-Cast Dry-Type Transformer is an energy-efficient dry-type transformer for general distribution applications. Featuring a grain-oriented silicon steel core and vacuum epoxy resin cast windings, it is oil-free, flame-retardant and maintenance-free, complying with IEC 60076-11 and GB/T 1094.11. Its loss level corresponds to China's NX2 (Level 2) energy efficiency, with no-load loss approximately 15% lower and load loss approximately 10% lower than the SCB12 series. It is suitable for industrial parks, commercial complexes and office buildings where energy efficiency is required with budget sensitivity.

SCB18 Three-Phase Resin-Cast Dry-Type Transformer represents the highest energy efficiency level (NX1 / Level 1) among current grain-oriented silicon steel dry-type transformers. It employs a 0.23 mm ultra-thin high-permeability silicon steel core with 45° fully mitered lap joints and foil-type low-voltage windings, achieving approximately 15%–20% lower no-load loss than SCB14 while load loss remains comparable. Operating noise is as low as 42–58 dB. Complying with IEC 60076-11 and IEC/TS 60076-20 energy efficiency standards, it is ideal for data centers, hospitals, rail transit, EV charging clusters and other critical distribution applications with high electricity tariffs, 24/7 operation, and stringent noise and efficiency requirements.

 

Common Ground

 

Dimension

Conclusion

Type

Resin-cast dry-type

Standards

IEC 60076-1 /-11 /-19-1 / TS 60076-20

Insulation

Class H

Cooling

AN/AF dual mode

Ratings

50~3150kVA,6/10/20/35kV

Vector group

Dyn11 / Yyn0

Load- loss

Essentially identical

Testing

IEC 60076-11

Protection

Consistent configuration

Design life

20 years

Environmental

Oil-free, flame-retardant, recyclable

 

Differences Comparison

 

Dimension

SCB14-H (Class H)

SCB18-H (Class H)

No-load Loss (P0)

SCB 14, higher

SCB18, lower

No-load Current (I0)

Approx. 0.7–1.2%

Approx. 0.5–1.0%

Efficiency at 50% Load

Approx. 98.5–99.0%

Approx. 98.8–99.2%

Core Steel Grade

Standard high-permeability silicon steel (30Q120 / Type 80)

ultra-thin high-permeability silicon steel (23QG085 / 30QG120)

Core Lamination

Standard mitered lap

45° fully mitered lap (step-lap)

Core Loss per kg

Approx. 1.20–1.50 W/kg

≤1.10 W/kg

Core Cross-section

Smaller

Larger (reduced flux density to lower P₀)

Sound Pressure Level (AN)

Approx. 45–62 dB

Approx. 42–58 dB

Overall Dimensions

Smaller

Larger

Total Weight

Lighter

Heavier (more silicon steel)

Reference Price

Baseline (lower)

Higher than SCB14

LCC

Low initial cost, higher long-term electricity cost

High initial cost, lower long-term electricity cost

Typical Applications

Industrial parks, commercial complexes, general distribution, budget-sensitive projects

Data centers, hospitals, rail transit, EV charging clusters, high-tariff regions, 24/7 operation

 

Core Difference Summary

 

The only fundamental difference between SCB18-H and SCB14-H is the no-load loss P0.

Through thinner silicon steel (0.23 mm) + 45° fully mitered step-lap core + larger core cross-section, SCB18 reduces no-load loss by 15–20%, with associated benefits of lower no-load current, lower noise, and higher efficiency. The trade-off is larger size, heavier weight, and 10–20% higher price.

All other dimensions - load loss Pₖ, insulation class, electrical ratings, test standards - are identical.

 

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